Our Factory

Qinyang City Zhenghua Paper Machinery CO., Ltd is located in Qinyang City, Henan province, China, is a collection of scientific research, design, manufacturing, marketing and service in one of the large-scale papermaking equipment enterprises.The company mainly manufacture all kinds of high-strength corrugated / linerboard machine (used in the production of various types of paper packaging), culture paper machine for the production of printing paper/ A4 paper, toilet paper machine for the production of high-grade household paper, napkins, paper towels etc, special paper making machine include mosquito coil making machine,insole board paper making machine,recycled leather making machine and could supply all kinds of paper making pulping equipment and the spare parts for paper machine.

Why Choose Us

Long Warranty
Our company guarantee 1 year for the paper machine,if any problem of machine,we will recall it and change a new one for free,we ensure supply of spare parts for paper machine.

Quality Control
We ensure that our paper machines are of high quality,right mix of quality and price is what we offer to our customer.

Professional team
The company has first-class sales and technical service team, according to customer requirements to provide project design, process design and technical training, etc.

Our Service
We provide a pre-sale, sale, the after-sales tracking service, fully eliminate the worries of the majority of customers.Pre-sale service,supply detailed drawing and technical scheme,provide complete and professional consultation service;after-sale service,send professional installation technician to guide machine installation,and provide technical training for your workers.

Corrugated Paper Box Making Machine

The corrugated paper box making machine is a versatile machine that is widely used in the paper and packaging industry. This machine is known for its durability, strength and effectiveness.

Paper Carton Box Making Machine

Paper carton box making machines are essential tools in the production of packaging materials for a wide variety of industries.

Carton Box Paper Making Machine

Carton box paper making machine is a modern paper machine designed specifically for producing packaging paper.

Kraft Paper Manufacturing Machine

Kraft paper manufacturing machine, also known as kraft paper production line, is a type of machinery used for manufacturing high-strength kraft paper.

Tissue Production Machine

As the world becomes more environmentally conscious, the demand for recycled paper has increased. This has led to the creation of a variety of tissue production machines that are designed to produce high-quality recycled paper.

Paper Napkin Making Machine

Paper napkin making machine also known as tissue paper napkin making machine, is a highly efficient and cost-effective machine that is used to produce high-quality paper napkins and tissues.

Paper Napkin Manufacturing Machine

Paper napkin manufacturing machine is a versatile paper machine that is designed to produce different types of napkins. The machine comes in various models with different features and capabilities.

Toilet Paper Production Machine

Toilet paper production machines are designed to manufacture large quantities of toilet paper, which is essential for our daily lives.

Tissue Paper Production Line

Tissue paper has become an essential item in our everyday routine. The demand for tissue paper is constantly growing, and therefore, the tissue paper production line is gaining importance.

What is Corrugated Paper Machine

Corrugated paper machine is a type of machinery that is specifically designed for the production of corrugated paper. There are a few different models of corrugated paper making machine available on the market today, with each model offering its own unique set of benefits and capabilities.One of the most significant advantages of using a corrugated paper machine is its ability to produce high-quality, durable paper products. These machines utilize a variety of advanced technologies, such as high-speed production lines and sophisticated printing equipment, to ensure that each piece of paper that is produced is of the highest possible quality.

Benefits of Corrugated Paper Machine

Improve efficiency
A Corrugated Paper Machine can help you create cartons quickly and efficiently without sacrificing quality. This means you can get your product out faster and with less hassle.

Improve quality
When you use a corrugator, you will be able to create strong and durable boxes. This means your product will be better protected during transit and will arrive in better condition.

Customization options
When you use Corrugated Paper Machine, you will have many customization options at your disposal. You can choose the size, shape, and color of your corrugated boxes, ensuring they are the perfect match for your brand and product line.

Cost-effective
Corrugated box-making machines are a cost-effective way to create custom corrugated boxes. You don't have to outsource your box-making needs, you will be able to create just the boxes you need.These are just a few of the benefits of having a corrugator in your business. If you are looking for a way to increase efficiency, improve quality, and save costs, corrugated box-making machines are a perfect solution.

Types of Corrugated Paper Machine

Manual cardboard machine

Hand corrugators are the cheapest corrugator-making machines in the market. They are also the slowest and most labor-intensive.However, it is a great option for small businesses that don't have a lot of money to invest in corrugator-making machines. Handmade corrugated cardboard die cutters can cost between $500 and $1,000.

Semi-automatic cardboard machine

The semi-automatic corrugator is designed for medium to high-volume corrugated packaging applications. These machines are faster and more versatile than manual paper machines but still require some manual labor. These corrugator machines cost between $5,000 and $10,000.

Fully automatic cardboard machine

An automatic board machine is the most expensive option, but it will also be the fastest and most efficient. Prices for automatic machines for corrugating cardboard range from $25,000 to $100,000. If your business is large, this is the best option for you.

Application of Corrugated Paper Machine

Marketing and advertising
Apart from the primary function of protective packaging, the corrugated paper machine serves as a powerful marketing and advertising tool. With the ability of these machines to create attractive graphics and innovative designs, businesses can easily make custom boxes that draw in customers, promote brand recognition, and increase sales. Right from interactive displays at trade shows to limited-edition collectors' items, corrugated paper machines can prove their worth as an unconventional marketing medium.

E-commerce and retail
As e-commerce has added to the demand for durable and cost-effective packaging solutions, corrugated paper machines thereby enable businesses to produce custom boxes that are fashioned to the specific dimensions and handling requirements of their products. Likewise, as a result of optimizing packaging for size and weight, businesses also reduce shipping costs, minimize damage, and enhance the customer experience.

Art and design
Artists and designers find corrugated boxes enticing. The sturdy and lightweight nature of cardboard makes it a versatile material for sculptures, installations, and even wearable art. From intricate pop-up books to architectural models, the creative possibilities are endless.

Construction and architecture
Corrugated boxes make a surprising impact in the realm of construction and architecture. Instead of the costly traditional building materials, they are more sustainable and cost-effective. They are useful in creating innovative shelters, emergency housing, and even entire buildings. Their lightweight and insulating properties make them an ideal choice for disaster relief and temporary structures.

Corrugated Paper Machine Components

01/

Feeding Section
This is where the raw material (usually in sheet shape) is fed into the machine. It can handle a stack of sheets, feeding them separately into the gadget for processing.

02/

Cutting Section
Equipped with specific cutting equipment, this section is responsible for slicing the cloth into the favored shapes. This consists of growing slots, flaps, and edges required for the box structure.

03/

Creasing Section
Here, the cloth is creased alongside the strains wherein it will be folded. This guarantees that the folds are easy and correct, that is crucial for the integrity of the box.

04/

Folding Section
After cutting and creasing, the fabric moves to the folding section. Here, mechanical fingers and publications fold the material along the creased traces to form the field shape.

05/

Gluing Section
In this phase, the adhesive is carried out to the important parts of the field. This may be done using hot softened glue, bloodless glue, or other adhesives relying on the material and box necessities.

06/

Ejection Section
The very last phase of the device in which the completed containers are ejected from the gadget, ready for packing or in addition processing.

How to Choose Corrugated Paper Machine

Recognizing your business needs

The first step towards selecting the right corrugated paper machinee is to have a clear understanding of your business needs. It's crucial to assess your current operations, identify bottlenecks, and understand areas that need improvement. A machine that addresses these needs can help enhance productivity and reduce costs.

Key features of corrugated paper machines

After assessing your business needs, the next step is to understand the key features of corrugated paper machines. Some fundamental features include the machine's speed (i.e., how many boxes it can produce per hour), size capacity (the range of box sizes it can handle), and the level of automation (manual, semi-automatic, or fully automatic).

Cost-effectiveness analysis

Maintenance costs, for instance, can vary greatly between different machines. A machine with high maintenance costs can end up being more expensive in the long run, despite a lower initial price. Energy efficiency is another crucial factor. Machines that consume less power can lead to significant savings on energy bills over time.

Vendor reliability

Purchasing a corrugated paper machine is a significant investment, so it's crucial to ensure that the machine vendor is reliable and trustworthy. The vendor's reliability can affect the quality of the machine, the support services, and ultimately, the performance of the machine in your business operations.

Process of Corrugated Paper Machine

Design and Planning

Determine the box's purpose, dimensions, and intended contents.
Choose the appropriate type of corrugated board, considering factors like strength, durability, and printability.

Material Preparation

Obtain the necessary corrugated board sheets, inner and outer liners, and adhesives.Ensure the paperboard is properly stored to maintain its quality.

Cutting and Creasing

Use specialized machinery to cut the corrugated board into appropriately sized panels for the box.Crease the panels at specific locations to facilitate folding and forming.

Printing and Labeling (Optional)

If desired, print branding, product information, or artwork onto the outer liner using flexographic or digital printing methods.

Gluing and Laminating

Apply adhesive to the corrugated medium using rollers or sprayers.
Attach the inner and outer liners to the corrugated medium, creating a layered structure.

Die-Cutting and Slotting

For specialized box designs, use a die-cutting machine to create precise cuts and perforations.Slotting machines create the necessary flaps and tabs for folding.

Folding and Forming

Fold the corrugated board along the creases to create the box's basic shape.Ensure accurate alignment of flaps and edges for a neat appearance.

Gluing and Closure

Apply adhesive to the appropriate flaps and tabs to secure the box's structure.Ensure proper sealing to prevent the box from coming apart during handling and shipping.

How to Maintain Corrugated Paper Machine

Daily Maintenance
Lubrication: Lubricate all moving parts, such as bearings, gears, and chains, regularly as per the manufacturer's recommendations. This reduces friction, prevents premature wear, and ensures smooth operation.

Cleaning: Remove dust, debris, and paper particles from the machine's exterior and interior daily. Use a damp cloth for exterior cleaning and compressed air for internal components. Keeping the machine clean reduces the risk of malfunctions and improves performance.

Weekly Maintenance
Filters and Greases: Replace air filters weekly to maintain optimal airflow and prevent overheating. Check and replenish grease levels in the machine's gearboxes and other lubricated components.

Blade Sharpening: Regularly sharpen the cutting blades to ensure clean and precise cuts. Sharp blades reduce the risk of tearing and improve the overall quality of the corrugated boxes produced.

Tension Adjustment: Adjust the tension of the belts, chains, and rollers to ensure proper alignment and prevent slippage. This optimizes the machine's efficiency and reduces unnecessary wear.

Monthly Maintenance
Comprehensive Inspection: Conduct a thorough inspection of the entire machine, including electrical components, wiring, and sensors. Identify any potential problems and address them promptly to prevent unexpected breakdowns.

Safety Check: Verify the functionality of safety features, such as emergency stops and guards, to ensure the safety of operators during operation.

Electrical Check: Inspect electrical connections, wires, and terminals for any signs of damage or corrosion. Tighten loose connections and replace any faulty components.

Preventative Maintenance
Regular Parts Replacement: Replace worn-out parts, such as bearings, belts, and filters, on a regular schedule. Preventative replacement ensures optimal performance and reduces the risk of major breakdowns.

Training and Education: Provide regular training to operators on proper operation and maintenance procedures. Empowered operators can identify and address minor issues promptly, preventing costly repairs.

Performance Monitoring: Monitor the machine's performance closely through performance indicators such as production output and energy consumption.

Factory Pictures

FAQ

Q: What machines are used to make corrugated cardboard?

A: The Corrugator
A corrugator is a set of machines designed to bring together three, five or seven sheets of paper to form single, double or triple wall board in a continuous process. The 3 key stages: Corrugating the flutes and gluing to a single liner. Gluing the outside liner to make a rigid board.

Q: How do you make corrugated paper?

A: Corrugated board is produced by combining various papers together in the form of paper layers. These layers are called liners and fluting (the fluting being formed to create a specific profile). Each type of corrugated material will have different material layers in its construction: Single face (2 layers)

Q: What kind of paper is used to make corrugated cardboard?

A: Kraft paper
Corrugated cardboard is made up of multiple layers of kraft paper, glued together. The outer layers are called linerboard and the inner fluted section is called medium. The fluted layer creates air pockets that act as a cushion while the multiple layers make the structure tough and sturdy.

Q: What are the raw materials to manufacture corrugated cardboard?

A: Corrugated cardboard base paper is used as the basic raw material – in Germany it is predominantly made from recycled paper with a proportion of fresh fibres and starch glue. The cardboard is produced in the corrugator and is preprinted or unprinted.

Q: Why is corrugated paper stronger?

A: The main strength of corrugate comes from it's concertina like zig zag shape. Being contained within fluting by strong adhesive, cardboard is strongest along the length of the material and it's this structure that gives it strength to support both sides.

Q: What is the difference between kraft paper and corrugated paper?

A: Which paper is hard kraft paper or corrugated paper? From the raw material, it should be kraft paper. Because most or all of kraft paper is wood pulp, while corrugated paper is composed of a lot of recycled pulp, waste paper pulp and impurities.

Q: What is the difference between cardboard and corrugated paper?

A: The Difference Between Cardboard & Corrugated. Cardboard is a thick paper stock that you would typically see used for cereal boxes. Corrugated is made up of layers of paper that include inside and outside liners with fluting between them, which provides much more strength than standard cardboard.

Q: How does a corrugator machine work?

A: A corrugator machine works by using a series of rollers to create corrugated cardboard. The machine starts with a large sheet of cardboard. The raw cardboard is fed into the machine, where it passes through a series of rollers.

Q: What is a corrugator machine?

A: The corrugator machine or called as Corrugated Cardboard Production Line is a set of machines in line, which can bring three, five or seven sheets of paper to form single, double or triple wall cardboard, the corrugated cardboard manufacturing process can be ahieved in continuous process.

Q: What is the corrugation process step by step?

A: Corrugating medium is pressed into a wave-like shape (flutes), then is glued to both a top sheet and a bottom sheet of linerboard. The corrugated boards are then dried, scored, cut and loaded. Printing is performed on corrugated box blanks that have been formed, scored and cut by a corrugator.

Q: What is the manufacturing process of corrugated cards?

A: Kraft paper involves pulping wood chips and then feeding the resulting paper substance through massive steam rollers that remove the water. Corrugating is also done in a machine that utilizes heavy rollers. One roll of cardboard is corrugated and then glued between two other layers (liners) by the same machine.

Q: What machines are used to make boxes?

A: Necessary equipment: cardboard making machine, carton printing machine, corrugated production line, laminating machine, line hitting machine, paper separator, slotting machine, laminating machine, die cutting machine, sticking machine, nail box machine.

Q: What is a corrugated box machine?

A: A corrugator is a set of machines designed to bring together three, five or seven sheets of paper to form single, double or triple wall board in a continuous process.Therefore, it is generally best to stay away from cardstock with a weight of over one hundred pounds. An eighty-pound weight is usually the best cardstock for making boxes.

Q: What is the application of corrugated cardboard?

A: Corrugated Cardboard is used in many packaging situations, from moving house to posting laptops and packaging food products. This kind of cardboard can be customised to safely transport a wide variety of goods with different sizing, card thickness and colour available.

Q: How does a box machine work?

A: Ever wondered how box-making machines work? Flat corrugated sheets are fed into the machine, printed, creased and slotted, then glued and folded into boxes, and ejected in bundles at the other end.

Q: How does a cartoning machine work?

A: The front cover closes the tongue of the carton. The pushing plate then bends the lid and locks it with a tab inserted into the box. Once the folding process is complete, the Cartoning Machine will automatically sort the packages into good and bad packages, and direct them to the lead chute.

Q: What is the process of making cardboard?

A: The process for creating cardboard is divided into five steps: pulping the pine chips, making the kraft paper, shipping and storing the kraft paper, corrugating the cardboard, and finally forming the blanks that are created into finalized boxes.

Q: What are paper-making machines called?

A: Fourdrinier machine, device for producing paper, paperboard, and other fibreboards, consisting of a moving endless belt of wire or plastic screen that receives a mixture of pulp and water and allows excess water to drain off, forming a continuous sheet for further drying by suction, pressure, and heat.

Q: What machine makes wood into paper?

A: Digester
Wood chips go into a machine called a digester, which is essentially a paper mill's version of a pressure cooker. The digester cooks the wood chips until they turn into cooked cellulose fiber-the main ingredient of paper (aka "pulp")!

Q: What machine can make paper?

A: Corrugated Paper Machine.Modern paper-making machines are based on the principles of the Fourdrinier Machine, which uses a moving woven mesh to create a continuous paper web by filtering out the fibres held in a paper stock and producing a continuously moving wet mat of fibre. This is dried in the machine to produce a strong paper web.

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